Effect of cell size on the mechanical properties of the porous structure of a CuCrZr alloy formed by selective laser melting technology

The porous structure has been widely used in heat sinks in aerospace fields because of its good specific strengthand lightweight. The porous structure formed by selective laser melting technology offers many advantages, but it also presents some challenges, for instance, how to how to ensure that the density is greatly reduced without sacrificing the material's mechanical properties. The Schoen I-graph-wrapped package structure with different cell sizes under the same volume fraction had been designed and fabricated by selective laser melting technology using CuCrZr powder as the raw material. The microstructure, grain orientation, and static properties were explored. At the same volume fraction, the pores were almost completely blocked when the cell size was 2 mm, with reduced powder adhesion when the cell size was 9 mm. As the cell size decreases, the compressive strength increases, with the compressive strength reaching 180 MPa at a cell size of 2 mm. Moreover, the energy absorption efficiency increases with the increase in cell size, with the highest energy absorption efficiency of 28% at a cell size of 9 mm. The limit dimensions under these conditions were determined to provide a reference for related research in this field. (© 2024 Wiley‐VCH GmbH)