Comparison of x-ray computed tomography, through-transmission ultrasound, and low-kV x-ray imaging for characterizing green-state ceramics

Green-state MgAl2O4 compact disk specimens have been studied by x-ray computed tomography (CT), through-transmission pulsed ultrasound, and low-kV x-ray imaging to compare the abilities of these nondestructive evaluation (NDE) methods to detect flaws and density variations. X-ray computed tomographic images were obtained from a 125-kV (peak) imaging system with a 512 x 512 matrix and a pixel size of 100 μm. A 3- to 10- MHz focused-beam ultrasonic transducer was used, together with special immersion techniques, to obtain topographical maps of acoustic attenuation and phase velocity; a 30 x 30 matrix was used in the ultrasonic scans. A 35-kV x-ray system with high-resolution type RR film was used to obtain conventional radiographs. Large-scale nonuniform density gradients were detected with CT and ultrasonics in supposedly uniform ceramic disks. In addition, inclusions in the green-state samples were detected by all three methods, with each method providing certain advantages. The influence of grain structure and other ceramic powder characteristics will be examined in the future. 5 refs., 9 figs