A robot-automated work site for repair of the Chinon A3 reactor

In 1982, following degradation due to corrosion of low-carbon steel by carbon dioxide gas, the utility undertook to repair some of the support structures at Chinon A3. This involved consolidation and reinforcing thermocouples and gas monitor pipeworks supports. A welding process was selected and the use of robots became indispensable because of the large number of components to be replaced (200 per outage). Two robots, supplied with tool heads and replacement components from outside the reactor were used. The robots and their servers were coordinated by a central computer and monitored by a closed circuit television system. Each repair operation was performed after ''training'' on a full-scale mockup of the top of the reactor reconstructed from telemetry of the real reactor dimensions. Since becoming operational in June 1986, the robots have accumulated over 20 000 hours of operation and seventy parts have been welded to the reactor. A 3D CAD system has been adapted to simulate the robots and analyse long trajectories in order to reduce robot learning time