Effect of catalyst contact mode and gas atmosphere during catalytic pyrolysis of waste plastics

Highlights: • PE, PP, PS and PET were catalytically pyrolyzed in a tandem micro-pyrolyzer. • Product distribution and composition were varied at in-situ and ex-situ pyrolysis. • Hydrogen carrier gas suppressed coke formation and reduced polyaromatic content. • Positive synergies between PE and PS, or PE and PET were found. - Abstract: In the present study, polyethylene (PE), polypropylene (PP), polystyrene (PS) and polyethylene terephthalate (PET) were pyrolyzed using HZSM-5 zeolite in a tandem micro-pyrolyzer to investigate the effects of plastic type, catalyst and feedstock contact mode, as well as the type of carrier gas on product distribution. Among the four plastics, PS produced highest aromatic yields up to 85% whereas PE and PP mainly produced aliphatic hydrocarbons. In comparison to ex-situ pyrolysis, in-situ pyrolysis of the plastics produced more solid residue but also promoted the formation of aromatic hydrocarbons, except PS. For PS, ex-situ pyrolysis produced a higher yield of aromatics than in-situ pyrolysis, mostly contributed by high styrene yield. During in-situ pyrolysis, the catalyst reduced the decomposition temperatures of the plastics in the order of PE, PP, PS and PET from high to low. Hydrogen carrier gas reduced solid residue and also increased the selectivity of single ring aromatics in comparison to inert pyrolysis. Hydrogen was more beneficial to PS and PET than PE and PP in terms of reducing coke yield and increasing hydrocarbon yield. The present study also showed that catalytically co-pyrolyzing PS and PE, or PET and PE increases the yield of aromatics and reduces the yield of solid residue due to hydrogen transfer from PE to PS or PET and alkylation reactions among the plastic-derivatives.