Energy consumption for sugar manufacturing. Part I: Evaporation versus reverse osmosis

Removing water from various feeds is usually carried out using evaporation process especially in food industry. Due to the high latent heat of water, this unit operation results in consumption of unacceptable amount of energy. Finding low energy consuming processes which could be replaced with this process is still a challenge. The processes with no phase inversion may be considered for concentration purposes with reasonable energy consumption in comparison with the other various separation procedures. Reverse osmosis and most of the other membrane technologies are separation techniques without any change in the phase and therefore consume low amount of energy. Concentrating the sugar thin juice in the classical sugar manufacturing procedure is carried out using conventional evaporation. Reverse osmosis membranes may be used as a pre-concentration step to partially separate water from the sugar thin juice in combination with this part of the plant. Final concentration and thick juice preparation for crystallization may be carried out in the evaporation unit. In this study, membranes were employed for sugar thin juice concentration using a two-stage reverse osmosis process in two different arrangements. The energy consumption was calculated and compared for conventional evaporation versus reverse osmosis combined with evaporation. The results indicate that the employment of reverse osmosis membranes for concentrating the sugar thin juice leads to sensibly lower energy requirements. Furthermore, there is no thermal loss of sugar in the membrane process.