Control valve sizing and specification: The first step

Today's modern control valve can satisfy almost any application. Special trim, materials, operators, and body configurations have been developed to meet the most severe operating conditions. The missing link in the chain connecting design to application is often the interpretation and communication of the requirements for determining the proper valve for each application. This paper addresses an important but often neglected requirement for proper selection and sizing of control valves: the determination of correct input data. It presents criteria necessary to ensure that the data given the manufacturer accurately reflects the conditions under which the control valve will operate. It highlights the importance of communication between the system design engineer, the valve specifying engineer, and the control valve supplier, to ensure that the final system design meets the true requirements of the application. An example is provided of a simple liquid-handling system, for which line losses and variations in flow and equipment capacities are tabulated and requirements shown graphically on typical control valve characteristic curves. The effects of seemingly harmless, conservative assumptions regarding line losses, equipment capacities and selection, sizing practices, and the selection of various flow data can have on the final valve selection are illustrated. Also discussed is the proper selection of equipment and input data, based on the example