Effect of step-aging on the fracture toughness of Ti-15V-3Cr-3Sn-3Al alloy

Development and an application of a new high-low step-aging to improve the fracture toughness-strength balance of a Ti-15V-3Cr-3Sn-3Al alloy are studied. The high-low step-aging of aging at higher temperatures followed by aging at lower temperatures produces bi-modal microstructure composed of coarse and fine alpha precipitates in beta matrix. It greatly improves fracture toughness-strength balance compared with aging at a single temperature. Homogeneous distribution of coarse alpha precipitates produced by adding pre-aging at 573K before the high-low step-aging tends to reduce the superiority of the bi-modal microstructure in fracture toughness. The improvement is provided by the formation of microcracks and voids in the coarse alpha precipitates and rugged crack propagation due to the uneven microstructure. The high-low step-aging is applied to a TIG weldment of the alloy to improve the mechanical properties of the weldment. In the TIG weldment, strength of a fusion zone becomes much higher than that of a base metal after aging at a single temperature because of different aging response. In the first high temperature aging of the high low step-aging, coarse alpha particles that strengthen little and suppress strengthening by fine alpha precipitation in low temperature re-aging, precipitate more in fusion zone than in base metal because of the enhancement of aging in fusion zone. Therefore, strengthening of fusion zone in re-aging is less than in the base metal, resulting in comparable strength between the fusion zone and the base metal after re-aging. The bi-modal microstructure produced by the step-aging also improves, the, fracture toughness of the fusion zone of the weldment