A quantifiable and automated volume fraction characterization technique for secondary and tertiary γ′ precipitates in Ni-based superalloys

Highlights: • A new, automated γ′ volume fraction characterization technique has been introduced for Ni-base superalloys. • New image processing techniques can automatically and accurately segment γ′ precipitates from the surrounding γ matrix. • CALPHAD and γ′ phase extraction measurements validate the new characterization technique. - Abstract: Ni-based superalloys are extensively used in high temperature, high stress applications. The presence of coherent γ′-Ni₃Al precipitates provides the requisite elevated temperature strength and creep resistance in these alloys. Therefore, quantification of the precipitate size distribution and volume fraction is essential for accurate model predictions and future alloy design. Current γ′ volume fraction characterization techniques suffer from a lack of precision and repeatability. Without a reproducible procedure, unacceptable variations and errors have plagued the past 6 decades of superalloys research and have inhibited the implementation of accurate precipitation models for these alloys. Through the use of high resolution, low kV, scanning electron microscopy and state-of-the-art image post-processing, a new, accurate γ′ characterization technique is presented. Using the new technique, secondary γ′ volume fractions in superalloy ME3 were calculated, and confirmed through phase extraction, thus opening the possibility for validation of presently used superalloy precipitation databases.