A new approach to solvent extraction: Electronic pulses shatter water droplets

Researchers in the Chemical Technology Division of Oak Ridge National Laboratory (ORNL) have invented a device that represents a significant improvement in the area of solvent extraction, which is a widely used technique to recover valuable materials from a liquid stream. Known as the Emulsion Phase Contactor (EPC), the technology uses a pulsed electrical field to enhance recovery of chemicals (either valuable products or pollutants) that are dissolved in water. Because of its higher efficiency, the recovery method can be accomplished in much smaller vessels than those used in conventional solvent extractors, which use mechanical processes to recover chemicals. When water droplets carrying the substance to be extracted are introduced into the EPC, they are shattered by electronic pulses that produce water particles in the 1- to 5-micron size range. These water particles are up to 100 times smaller than those created by mechanical agitation. These tiny particles produce a much greater surface area than can be achieved using chemical agitators, enabling the chemical solvent to extract more material from the water base. In addition, the EPC uses much less power than mechanical methods and has no moving parts; therefore, servicing requirements for the extraction apparatus are expected to be significantly reduced. ORNL researchers initially tested the technology at a very small scale, and evaluated its capabilities in extracting high-value substances such as isotopes, pharmaceuticals, and precious metals. Further work has indicated that the EPC can be applied on a much larger scale to handle more common chemical substances