Properties and possibilities to use by-product from e-beam installations for partial recycling of ammonia

Generated by-products from E-beam cleaning systems of industrial waste gases have been studied using different techniques like TG-DTA systems, Electron Microscopy, X-Ray diffraction and IR spectroscopy methods. On the base of the investigations it was found that the composition of the by-product varies depending on the content of pollutants in the waste gases and technological parameters during cleaning process. Size of particles and thermal stability of the by product were determined. Content of ammonium sulphate as a main component, ammonium nitrate and heavy metals content is also determined and discussed. During thermal treatment of the by-product at temperature range 543-663K half of the ammonia is released in the gas phase. Kinetic parameters of the thermal decomposition are determined and it is confirmed that for waste gases containing mainly SOx as a pollutants they are very close to the pure ammonium sulphate. By-product from demonstration E-beam installation at Maritsa-East -2 TPP is used to produce mixed fertilisers using milled Tunisia phosphorites or tribo-activated mixtures of the by-product, Tunisia phosphorite, potassium sulphate and aches from electrostatic precipitators of TPP. It was found that during thermo-tribochemical treatment of selected mixtures different type of fertilisers could be produced, where the soluble forms of Phosphorous may vary, depending on the conditions. During thermal treatment about half of ammonia is released in the gas phase opening a way for partial recycling of ammonia to the cleaning process. Agrochemical tests of the fertilisers on the base of by-product confirm their efficiency. (author)