Experimental evidence for several spheroid growth mechanisms in the liquid-phase sintered tungsten-base composites

The generally accepted mechanism for spheroid growth during sintering of tungsten-base composites in the presence of a liquid phase is the dissolution of the small spheroids with simultaneous precipitation of tungsten from the molten matrix onto the larger spheroids, the process being driven by the difference in surface energy between the larger and smaller spheroids. From theoretical considerations, the slope of the straight line of log diameter versus log time should be 1/3 for this process. The experimental evidence for the dissolution and reprecipitation mechanism is meager, being based primarily on the spheroid growth rate during the latter stages of liquid-phase sintering. Experimental evidence is presented that shows spheroid growth taking place in systems where the tungsten and the matrix are mutually insoluble thereby making dissolution and reprecipitation impossible. Furthermore, the results from these studies and others using the usual matrix compositions indicate that spheroid growth takes place predominantly by the combination or coalescence of two or more spheroids. Deposition of tungsten from the molten matrix also occurs, although not necessarily on spheroid surfaces which have the lowest surface energy. Thus, many mechanisms, each depending on temperature and other variables, operate simultaneously. A satisfactory theoretical treatment must include them all