Indian heavy water programme - challenges and opportunities

Discovery of fission of uranium in 1939 opened up hitherto unknown possibilities for utilising the fission energy for use of mankind, mainly for the production of and electrical energy. It was realised that this nuclear energy could be an ideal substitute for the fast depleting fossil fuels which would one day get exhausted. Two main concepts of nuclear power reactor got evolved, one enriched uranium fuelled, ordinary water moderated reactor and another natural uranium fuelled heavy water moderated reactor. The concentration of uranium 235U needed for ordinary water moderated reactors is 3% but the naturally occurring uranium in India contains only 0.7% of 235U. The reactors utilising natural uranium as fuel require Heavy Water as moderator. The processing of uranium ore to achieve from 0.7% to 3% is highly complex. Recognising the fact that India has limited uranium resources but rich thorium resources, Dr. Bhabha formulated a three stage nuclear power generation programme for our country. The first generation reactors can use natural uranium as fuel with heavy water as moderator. Since the technology to generate such large scale heavy water to match the urgent need for nuclear power generation was not indigenously available, the technology available with Canada and France was utilised for installation of first generation heavy water plants in India. However, the peaceful nuclear experiment conducted by India in 1974 caused resentment among the countries that supplied Heavy Water technology to India and they stopped all technological help and assistance in nuclear field. Thereafter, it was the story of India going alone in heavy water production. That made India meets successfully all challenges on the way to installation, commissioning and sustained operation of all plants. Today we have six operating Heavy Water plants, spread all over the country. We have reached a stage, a change from a situation of crunch to a level of not only self sufficiency but to a state of export of Heavy Water to other countries like South Korea, China and USA, putting India on the map of nuclear material (Heavy Water) exporting countries. This paper elaborates in detail the challenges and opportunities faced during the past four decades and how successfully we improved the performance of heavy water plants in terms of production, productivity, safety and cost reduction. (author)