Fabrication of a 3D active mixer based on deformable Fe-doped PDMS cones with magnetic actuation

In this paper an active 3D mixer for lab-on-chip applications is presented. The micrometer size cone shape holes are ablated on a PMMA sheet utilizing a CO₂ laser. The holes are filled with Fe micro-particles and the whole structure is molded with PDMS which cause the Fe micro-particles to be trapped in a PDMS cone structure. These Fe-doped PDMS cones are placed in a PMMA micro-channel structure fabricated by CO₂ laser machining. By applying an external periodic magnetic field, the cones periodically bend in the micro-channel and stir the fluid. The fabrication method and the effect of the magnetic field on the bending of the cones with different aspect ratios is also discussed utilizing computer simulation. Doping the polymers with micro- and nano-metallic particles has been carried out by different research groups before, but according to our knowledge, application of such structures for the fabrication of a 3D active mixer has not been presented before. (paper)