Microstructural characterization and grain refinement of AA6082 gas tungsten arc welds by scandium modified fillers

The refinement in weld metal grain size and shape results in both improved mechanical properties (ductility and toughness) as well as a significant improvement in weldability. In the present study, the influence of scandium (Sc) additions to the fillers on the structure and mechanical properties of AA6082 gas tungsten arc (GTA) weldments were investigated. Controlled amounts of scandium as grain refiner were introduced into the molten pool of AA6082 by pre-deposited cast inserts (AA4043 and AA5356) by GTA welding. Full penetration GTA welds were prepared using alternating current (AC). It was observed that grain size decreased with increasing amounts of scandium. The grain refinement is mainly caused by the Al3Sc particles, which act as heterogeneous nucleation of α-Al grains. It has been shown that welds prepared with AA5356 cast insert exhibited high strength and ductility when compared with other welds. The observed grain refinement was shown to result in an appreciable increase in fusion zone hardness, strength and ductility. Post-weld aging treatment resulted in improved tensile strength and hardness of the weldments and this aging response could be attributed to the weld dilution from the base metal. The slow diffusion of Sc in Al matrix and stability of Al3Sc precipitates at elevated temperatures were suggested to be responsible for the improved high temperature yield strength of welds made from Sc modified fillers. -- Highlights: ► Primary Al3Sc particles resulted in grain refinement by heterogeneous nucleation. ► Weld metal strength and hardness improved due to grain refinement caused by Sc. ► Weld metal responded to post-weld aging treatment due to dilution from base metal. ► Sc addition improved the high temperature mechanical properties of welds.