Simulation of Bubble Behavior in a Water Physical Model of an Aluminum Degassing Ladle Unit Employing Compound Technique of Rotary Blowing and Ultrasonic

A two-dimensional volume of fluid (VOF) model was developed to simulate the behavior of bubbles in a physical model of the aluminum degassing unit employing the compound technique of rotary blowing and ultrasonic. The effect of rotation speed on bubble behavior under rotating flow field, and the effects of ultrasonic parameters including the amplitude, length, and position of ultrasonic end-face on bubble behavior under compound field were analyzed according to the simulation results, respectively. The experiment shows the simulation results for the bubble shape and trajectory agree well with the experimental observations. Under single rotating flow field, the rotation speed has a strong impact upon bubble trajectory and the optimal speed is 450 rpm. Under compound field, ultrasonic can increase the number of broken bubbles, and push bubbles to further area, which is beneficial to strengthen the bubble distribution and improve the degassing effect. The appropriate amplitude, length, and position of ultrasonic end-face are 23 μm, 50 mm, and 185 mm.