Detection of delta-ferrite to sigma transformation using metallographic techniques involving ferromagnetic colloid, color etching, and microprobe analysis

The mechanical properties of ferrite-containing austenitic stainless steel base metal and weldments are usually adversely affected by prolonged exposure to temperatures in the 482 to 9000C (900 to 16520F) range. One cause of the property alteration is related to the transformation of relatively ductile delta-ferrite to less ductile sigma-phase. Attempts to identify sigma and delta-ferrite phases by color staining techniques alone are well documented; however, the results are often questionable due to the difficulty in maintaining consistent color identifications. This investigation is concerned with the microstructural responses of the ferromagnetic delta-ferrite phase and the paramagnetic sigma-phase to a ferromagnetic iron colloid in a magnetic field. Such positive or negative responses of the two phases to the colloid offer a more definitive identification. With this technique, the identification of small amounts of these phases in the microstructure is limited only by the highest magnification and resolution of the optical microscope. The procedure is substantiated in this metallographic study with microprobe analysis and color metallography. Several examples of the correlative use of these three techniques in identifying varying amounts of delta-ferrite → sigma transformation are presented