Mechanical behaviour of Zn–Al–Cu–Mg alloys: Deformation mechanisms of as-cast microstructures

We study the effects of dilute Mg addition on the microstructure formation and mechanical properties of a ZnAl4Cu1 alloy. On the basis of the composition of the commercial alloy Z410 (4 wt% Al, 1 wt% Cu, and 0.04 wt% Mg), three laboratory alloys with different Mg contents (0.04 wt%, 0.21 wt% and 0.31 wt%) are characterised in terms of their mechanical properties and microstructures using ex-situ and in-situ tensile tests in conjunction with scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Increasing Mg content causes the precipitation of Mg₂Zn₁₁ phase precipitates and refined lamellar spacings in the eutectoid phase. The alloy with a medium Mg content (0.21 wt%) exhibits the highest yield strength both at room temperature and at elevated temperatures. Further, we show that dilute Mg alloying causes an improvement of the ductility of ZnAl4Cu1 base-alloys, especially at elevated temperatures. In addition, the alloys reveal two distinct deformation regimes distinguishable close to room temperature and at commonly employed strain rates, with work hardening and brittle fracture exhibited at room temperature and/or elevated strain rate (5×10⁻⁴ s⁻¹), and work softening and ductile fracture at elevated temperature and/or low strain rate (6×10⁻⁶ s⁻¹). The deformation mechanisms and fracture behaviour in both regimes are investigated and the underlying physical mechanisms of the observed phenomena are discussed.