Experimental studies of droplet heat transfer from hot metal surfaces

The boiling of water droplets on hot metal surfaces is studied experimentally and mathematically in order to establish the conditions necessary for droplets to enter a film boiling mode. The subsurface temperature history within a plate undergoing droplet boiling on the surface is measured. A numerical model of the heat transfer in the plate is then used to deduce from these data the following characteristics of droplet boiling: (1) the effective heat transfer coefficient between water droplet and plate during the initial transient forming the spherical droplet, (2) the apparent time period needed to establish the droplet in the film boiling mode, and (3) the minimum plate surface temperature reached during the initial formation of the boiling droplet. The effective heat transfer coefficient, formation time, and minimum surface temperature are sufficient to develop a calculation method which predicts the minimum initial plate temperature necessary for a water droplet to enter film boiling. This numerical conduction model accounts for the influence of plate material, plate thickness, oxidation of the plate surface, the boundary condition on the plate lower surface, and the size of the droplet. The prediction method is successfully used to estimate the minimum film boiling temperature for brass, graphite, Pyrex, copper, aluminum, stainless steel, and Zircalloy II. The findings of the experiments and numerical studies are applied to the rewetting phase of a loss-of-coolant-accident in a light water reactor. This application, in turn, provides explanations for some of the phenomena observed in studies of the prequench heat transfer within rod bundles including the effect of multiple droplet impacts