Phase boundary in compatible and incompatible polymer blends studied by micro indentation test and microscopic observations

The phase boundary of incompatible polymer blends such as poly (methyl methacrylate) (PMMA)/natural rubber (NR) and polyestyrene (PS)/NR as well as compatible blends such as PMMA/NR/epoxidizer NR (compatibilizer) and PS/NR/styrene-butadiene-styrene (SBS) block copolymer (compatibilizer) was studied by means of microhardness (H) technique and microscopy. Solution grown films of neat PMMA, PS and blended films of PMMA/NR, PS/NR, PMMA/NR/ENR and PS/NR/SBS were cast using a common solvent (toluene). While the neat PMMA and PS provide constant hardness values of 178 and 173 MPa, respectively, the binary (incompatible) and the ternary (compatible) blends show a conspicuous H-decrease (PMMA/NR=140 MPa, PS/NR=167 MPa, PMMA/NR/ENR=109 MPa and PS/NR/SBS=127 MPa). Scanning electron microscopy and optical microscopy reveal clear difference of the phase boundary of compatible (smooth boundary) and incompatible (sharp boundary) blends. Besides, the compatibilizer blends are characterised by the thinnest phase boundary (30 μm), which is found about 60 μm in the incompatible blends, showing a final hardness value that demonstrates the compatibilizer to be smoothly distributed in the interface between the two blend components. Results highlight that microindentation technique, in combination with microscopic observations, is a sensitive tool for studying the breadth and quality of the interphase boundary in non- or compatibilized polymer blends and other inhomogeneous materials. (author)