Beach sand mineral industries in India and challenges of value addition

Beach sand minerals (BSM) are a suite of seven minerals that often occur together in various proportions in the beach sands of coastal India. They are also called heavy minerals as they have densities in the range 3.2 gms/cc to 5.2 gms/cc, which are higher than the sand. Ilmenite, leucoxene and rutile are oxide minerals of titanium metal. Zircon is silicate of zirconium where as silimanite is silicate of aluminum. The titanium, zirconium and thorium bearing minerals are atomic minerals under the atomic energy act 1962 and need no objection from the Department of Atomic Energy (DAE) for their mining. Further authorization is necessary from DAE to handle and process monazite as it contains thorium, as it is a prescribed substance under the notification issued under the atomic energy act. Radioactive nature of monazite also mandates obtaining permission from Atomic Energy Regulatory Board (AERB) with a view to ensure regulatory compliance with radiological safety. Monazite is processed to produce rare earths, trisodium phosphate (TSP) and thorium compounds.Thorium values are stockpiled in engineered trenches for use in nuclear power program of the country where as rare earths are used for manufacture of high power permanent magnets, energy efficient optical phosphors, metal alloys for battery to store electricity and hydrogen, as additives to glass for imparting special optical properties and myriads of applications in defence and strategic sectors. Rare earths of late have assumed importance as high power rare earths based permanent magnets are used in manufacture of wind mills, MRI machines, magnetic levitated bearings etc, having minimal impact on green house gas generation and use in renewable energy sector. The presentation brings out the limitation of value added product industries in India, the efforts taken by Indian Rare Earths Ltd. (IREL) in developing value added products in the face of technology denial regime and hostile market dynamics. The road map for augmenting the process of developing value addition processes by capitalizing on the knowledge banks of DAE is also highlighted