Demonstration of structural performance of IP-2 package by simulation and full-scale horizontal free drop test

Highlights: •Horizontal free drop test. •Qualification of an IP2 type Italian packaging. •Numerical and experimental investigation. •Demonstration of the safety requirements. •FEM code validation. -- Abstract: Packaging systems for the transportation of radioactive wastes have to be designed according to rigorous acceptance criteria and requirements in order to protect people and environment against radiation exposure and contamination risk. The IAEA requirements for type IP2 (Industrial Package Type 2) packages include to carry out free drop tests that represent normal conditions of transport. In such conditions, obviously, the required containment capability of the package has to be ensured. In this study the mechanical performances of a new Italian packaging system for the transportation of low and intermediate level wastes (LILW) undergoing horizontal free drop test are investigated. Especially, deformations caused in the sealing area of the package, which can affect the capability of the containment system, are evaluated. The carried out numerical analyses and experimental tests, at the lab. Scalbatraio of the DICI- University of Pisa, are presented and discussed. Numerical analyses (by qualified MARC^® code) have been performed to investigate the stress histories in the bolts, lid, and package body as well as the deformations in the sealing area and the compression conditions of the gasket. Localised stress appeared at the flange and at the bottom of packaging system. The maximum stresses resulted lower than the stress limits, so the structural integrity of the package was maintained and confirming its tightness. As a consequence of the primary impact a local deformation appeared at the primary lid, no cliff edge or loss of the safety features resulted.