Remote visual inspection of nuclear fuel pellets with fiber optics and video image processing

Westinghouse Hanford Company has designed and constructed a nuclear fuel fabrication process line for the U.S. Department of Energy. This process line includes a system that remotely inspects the cylindrical surface of nuclear fuel pellets for surface spots, flaws, or discoloration. The pellets are inspected on a 100% basis after pellet sintering. A feeder delivers the pellets directly to a fiber optic inspection head, which views one pellet surface at a time and images it to a closed-circuit color television camera (CCTV). The output signal of the CCTV is input to a digital imaging processor that stores approximately 25 pellet images at a time. A human operator visually examines the images of the pellet surfaces on a high resolution monitor and accepts or rejects the pellets based on visual standards. The operator uses a digitizing tablet to record the location of rejected pellets, which are then automatically removed from the product stream. The system is expandable to automated disposition of the pellet surface image