Experimental study on the thermal and mechanical properties of MWCNT/polymer and Cu/polymer composites

Highlights: • MWCNTs and Cu were ball milled with a variation of milling times. • Thermal conductivity and tensile strength of the PMCs were measured. • Cu reinforced HDPE showed thermal conductivity improvement ratios of up to 2.7. • MWCNT/HDPE showed higher thermal conductivity than MWCNT/PP. • MWCNT/HDPE was found to be mechanically stronger than Cu/HDPE. - Abstract: In this study, the influence of the different conditions of powder treatment on the thermal conductivity of nanocomposites was investigated. Carbon and metal-based polymer composite materials were produced and their thermal and mechanical characteristics were studied. For the fabrication of the composites, the study has explored and proposed the use of MWCNT and Cu as fillers in a polymer matrix. The polymer matrices were thermoplastic resins-polypropylene (PP) and high density polyethylene (HDPE). Ball milling was used as the mechanical method in order to enhance the dispersion of MWCNT and the transformation of the Cu particles. The ball milled MWCNT and Cu powder were examined by field emission scanning electron microscopy (FE-SEM). The thermal conductivity values of the resultant nanocomposites were determined by laser flash method (LFM), indicating the highest thermal conductivity is possessed by the polymer composite reinforced by the highest amount of 60 min-treated powder in every case studied. Comparing the obtained values for thermal conductivity with that of pure polymer the maximum improvements were found to be 105.1%, 79% and 271.5% for MWCNT/PP, MWCNT/HDPE and Cu/HDPE, respectively. Furthermore, experimental results were validated using the Agari-Uno and Nielsen-Lewis thermal conductivity models considering the shape of the filler. The results of deviation were found to be within the maximum 5% of the exact value implying a fine agreement between experimental and modeling data. Also, the tensile strength test was performed to evaluate the tensile strength of thermally conductive composites. In terms of mechanical endurance of the thermally conductive PMCs, ball milled filler (MWCNT or Cu) was found to be more reliable rather than the pristine powder.