Influence of metakaolin on chemical resistance of concrete

Nowadays the most suitable and widely used construction material is concrete. We could develop concrete for every request in connection with the properties of fresh concrete and the quality of hardened concrete, too. The demand is rising in application of special concretes, like high performance and ultra high performance concretes (HPC, UHPC). These are usable in extreme natural circumstances or in very corrosive surroundings (for example: sewage farm, sewer, cooling tower, biogas factories). The pH value of the commercial sewage is between 7–8, but this value is often around 4 or less. The concrete pipes, which transport the sewage, are under corrosion, because above the liquid level sulphuric acid occurs due to microbes. Acidic surroundings could start the corrosion of concrete. When the pH value reduces, the influence of the acids will increase. The most significant influence has the sulphuric acid. The pH value of sulphuric acid is about 1, or less. Earlier in the cooling towers of coal thermal power stations used special coating on the concrete wall. Recently application of high performance concrete without polymeric coating is more general. Cementitious supplementary materials are widely used to protect the concrete from these corrosive surroundings. Usually used cementitious supplementary materials are ground granulated blastfurnace slag (GGBS), flying ash (FA) or silica fume (SF). In the last years there has been a growing interest in the application of metakaolin. Metakaolin is made by heat treatment, calcinations of a natural clay mineral, kaolinite. In our present research the chemical resistance of mortars in different corrosive surroundings (pH=1 sulphuric acid; pH=3 acetic acid) and the chloride ion migration were studied on series of mortar samples using rapid chloride migration test. Cement paste and mortar samples were made with 17% metakaolin replacement or without metakaolin. The following cements were used: CEM II/A-S 42.5 N, CEM I 42.5 N-S. We concluded that the replacement of cement by metakaolin results in significant increases in compressive and tensile strengths and it prevents the infiltration of harmful substances