Analysis of stratification effects on mechanical integrity of pressurizer surge line

Unexpected thermal movements in pressurizer surge lines have been reported by several PWR operating utilities. Sometimes gaps between pipe and pipe whip restraints can become closed and plastic deformations could result. Moreover these movements, which have not been considered at conception, can induce additional stresses, and design limits on fatigue and stresses may be exceeded. These piping movements are caused by thermal stratification phenomenon in the horizontal part of the surge line (difference of temperature between hot leg and pressurizer varying from 30 C to above 160 C). To assess the mechanical consequences of this 3-dimensional phenomenon, FRAMATOME has developed a computer program using simplified models (1 and 2-dimensional). This method integrates past investigations on thermal-hydraulic variation of the stratification based on plant monitoring programs carried out by FRAMATOME since 1981, and based also on thermal-hydraulic tests and thermal-hydraulic computer code results. The methodology developed by FRAMATOME permits the following calculations: movements of the line in the elastic and plastic domains; stresses (Mises criterion -- calculations in compliance with ASME or RCC-M codes); usage factors in different components (elbows, welds, ...); crack propagation taking into account stratification and plastic shakedown