Formation of a stable, three-dimensional porous structure with self-assembled glass spheres using the plasma-induced electromeniscus phenomenon

We develop a method for fabricating a stable, three-dimensional porous structure with self-assembled glass spheres. This three-dimensional (3D) self-assembly of glass spheres is achieved using the electromeniscus phenomenon, which is associated with a microscale solution current. The current encloses a group of glass spheres, carries the spheres, and assembles them three dimensionally with its surface tension at the desired site. The assembled glass spheres are fixed using a plasma-induced reaction combined with thermal treatment of the solution. These assembled microscale spheres create a large number of openings with extensive surface areas. This extensive area among 3D porous structures would be particularly useful for fabricating high-performance catalysts and high-resolution hydrogen sensors