Equilibrium and non-equilibrium metal-ceramic interfaces

Metal-ceramic interfaces in thermodynamic equilibrium (Au/ZrO2) and non-equilibrium (Au/MgO) have been studied by TEM and HREM. In the Au/ZrO2 system, ZrO2 precipitates formed by internal oxidation of a 7%Zr-Au alloy show a cubic ZrO2 phase. It appears that formation of the cubic ZrO2 is facilitated by alignment with the Au matrix. Most of the ZrO2 precipitates have a perfect cube-on-cube orientation relationship with the Au matrix. The large number of interfacial steps observed in a short-time annealing experiment indicate that the precipitates are formed by the ledge growth mechanism. The lowest interfacial energy is indicated by the dominance of closed-packed [111] Au/ZrO2 interfaces. In the Au/MgO system, composite films with small MgO smoke particles embedded in a Au matrix were prepared by a thin film technique. HREM observations show that most of the Au/MgO interfaces have a strong tendency to maintain a dense lattice structure across the interfaces irrespective of whether the interfaces are incoherent or semi-coherent. This paper reports that this indicates that there may be a relatively strong bond between MgO and Au