Plutonium-containing aerosols found within containment enclosures in industrial mixed-oxide reactor fuel fabrication

Mixed oxide (PuO2 and UO2) nuclear reactor fuel pellets are fabricated within safety enclosures at Babcock and Wilcox's Park Township site near Apollo, PA. Forty-two sample runs of plutonium-containing aerosols were taken from within glove boxes during routine industrial operations. A small, seven-stage cascade impactor and the Lovelace Aerosol Particle Separator (LAPS) were used to determine aerodynamic size distribution and gross alpha aerosol concentration. Powder comminution and blending produced aerosols with lognormal size distributions characterized by activity median aerodynamic diameters (AMAD) of 1.89 +- 0.33 μm, sigma/sub g/ = 1.62 +- 0.09 and a gross alpha aerosol concentration range of 0.1 to 150 nCi/l. Slug pressing and grinding produced aerosols of AMAD = 3.08 +- 0.1 μm, sigma/sub g/ = 1.53 +- 0.01 and AMAD = 2.26 +- 0.16 μm, sigma/sub g/ = 1.68 +- 0.20, respectively. Gross alpha aerosol concentrations ranged from 3.4 to 450 nCi/l. Centerless grinding produced similar-sized aerosols but the gross alpha concentration ranged from 220 to 1690 nCi/l. In vitro solubility studies on selected LAPS samples in a lung fluid simulant indicate that plutonium mixed-oxide aerosols are more soluble than laboratory-produced plutonium aerosols