Robotic Non-destructive Test of Concrete Structures with GPR, Impact Echo and 3D Vision - 19540

Structural members come across with various internal defects that cannot be evaluated visually. Instead, hand-held nondestructive sensors are used to detect such defects. In many situations, the hand-held NDT is not possible in high-risk structures because of limited access or safety issues. Therefore, Robotic NDT plays major role in assessing such structures. Robot Operating Systems (ROS) is a powerful open source tool, which is used to program and control robots and other devices enabling one to use sensors, devices and new functionalities such as autonomous navigation, visual perception. For the research presented, ROS is used to program the Sawyer robot arm manufactured by Rethink Robotics. The control system for the robot ensures the ability to adapt to different weights of integrated measuring devices and measured force applied against the wall with a wheeled measuring device while making a remote sweep. Twelve reinforced concrete (RC) beams built with characterized defects are evaluated with the robotic arm integrated with the measuring devices. The RC beams are characterized by voids, corrosion and debonding problems of rebars. The Impact Echo and Ground Penetrating Radar (GPR) devices attached to the robot arm are used to measure the material properties of the concrete beams. The robot arm ensures consistency and uniformity of measurement even in obscure locations. Infrared cameras are used to obtain 3D images of the surfaces of the concrete structures. Roughness is analyzed using computer vision techniques prior to the use of other sensors that are in touch with the surfaces. The computer vision is also used to handle the images collected from GPR sensor. Hand-held NDE is also performed to verify the results obtained by robotic examination. (authors)