Emerging technology for component life assessment

In this paper operating plant component damage and failure experience is reviewed. Loading conditions such as thermal stratification and striping, turbulent flow and flow-induced vibrations are often found to limit useful life, even though such loadings were typically not considered when the components were designed. High cycle thermal and mechanical fatigue are identified as important damage mechanisms. A new method of correlating fatigue data and extrapolating to the very high cycle regime is described. The results of environmental degradation testing during the past fifteen years have shown that such effects are much more deleterious than previously assumed. Therefore environmental and aging effects must be taken into account in evaluating the reliability and dependability of components for extended periods of operation. Since most of the available data on environmental effects focuses on measured crack growth rates, methods of developing improved fatigue life evaluation methods which include environmental effects on crack growth rates are now being developed. Fatigue tests on polished specimens are characterized by nominal stress amplitudes over yield, where linear elastic fracture mechanics (da/dn vs Δk) methods, such as those used in the ASME Code, are not valid