Complementary techniques for solid oxide cell characterisation on micro- and nano-scale

High temperature steam electrolysis by solid oxide electrolysis cells (SOEC) is a way with great potential to transform clean and renewable energy from non-fossil sources to synthetic fuels such as hydrogen, methane or dimethyl ether, which have been identified as promising alternative energy carriers. Also, as SOEC can operate in the reverse mode as solid oxide fuel cells (SOFC), during high peak hours e.g. hydrogen can be used in a very efficient way to reconvert chemically stored energy into electrical energy. As solid oxide cells (SOC) are working at high temperatures (700-900oC), material degradation and evaporation can occur e.g. from the cell sealing material, leading to poisoning effects and aging mechanisms which are decreasing the cell efficiency and long-term durability. In order to investigate such cell degradation processes, thorough examination on SOC often requires the chemical and structural characterisation on the microscopic and the nanoscopic level. The combination of different microscope techniques like conventional scanning electron microscopy (SEM), electron-probe microanalysis (EPMA) and the focused ion-beam (FIB) preparation technique for transmission electron microscopy (TEM) allows performing post mortem analysis on a multi scale level of cells after testing. These complementary techniques can be used to characterize structural and chemical changes over a large and representative sample area (micro-scale) on the one hand, and also on the nano-scale level for selected sample details on the other hand. This article presents a methodical approach for the structural and chemical characterisation of changes in aged cathode-supported electrolysis cells produced at Riso DTU, Denmark. Also, results from the characterisation of impurities at the electrolyte/hydrogen interface caused by evaporation from sealing material are discussed. (author)