Experimental Challenges and Successes in Measuring Aerosol Concentrations at Prototypic Spray Conditions Encountered at the Hanford Waste Treatment and Immobilization Plant - 13327

To date, majority of the work done on measuring aerosol releases from failure of process piping was done using simple Newtonian fluids and small engineered-nozzles that do not accurately represent the fluids and breaches postulated during accident analysis at the Hanford Waste Treatment and Immobilization Plant (WTP). In addition, the majority of the work conducted in this area relies on in-spray measurements that neglect the effect of splatter and do not yield any information regarding aerosol generation rates from this additional mechanism. In order to estimate aerosol generation rates as well as reduce the uncertainties in estimating the aerosol release fractions over a broad range of breaches, fluid properties and operating conditions encountered at the WTP, the Pacific Northwest National Laboratory (PNNL) has designed, commissioned, and tested two experimental test stands. The first test stand, referred to as the large-scale test stand, was designed specifically to measure aerosol concentrations and release fractions under prototypic conditions of flow and pressure for a range of breaches postulated in the hazard analysis for 0.076 m (3-inch) process pipes. However, the size of the large-scale test stand, anticipated fluid loss during a breach, experimental risks, and costs associated with hazardous chemical simulant testing limited the large-scale test stand utility to water and a few non-hazardous physical simulants that did not fully span the particle size and rheological properties of the fluids encountered at the WTP. Overcoming these limitations and extending the range of simulants used, required designing and building a smaller test stand, which was installed and operated in a fume hood. This paper presents some of the features of both test stands, the experimental challenges encountered, and successes in measuring aerosol concentration in both test stands over a range of test conditions. (authors)