Design and development of PLC based offline impedance matching system for ICRH experiment

Ion Cyclotron Resonance Heating (ICRH) transmission line has two impedance matching networks, one for offline matching which has been employed before experimental shot. Another is online impedance matching which has been employed during experimental shot. Offline matching network consists of two static stubs, coarse tuner and coarse phase shifter identical in both transmission lines. There are motorized arrangement installed in each stubs and phase shifters. Both stubs are being used to vary transmission line length. Phase shifter is used to match the frequency of generated RF power. Programmable Logic Controller (PLC) based automation and control technique has been designed and developed for the system. Offline matching should be operated below 1 kHz frequency in order to move stepper motors. Program generates required square pulses which employed to motor controller to move either in upward or downward direction. In existing system this operation has been carried out using VME. To reduce the load on VME, PLC based system has been designed and integrated with main DAC system. WinCC software has been used (as SCADA/HMI) to develop front end GUI which communicates with OPC server. Further, OPC communicates with PLC for control of motorized arrangement. This paper describes technical details,design and development of PLC based offline matching system using WinCC as user interface. The communication between WinCC application and hardware devices was realized by OPC technique. The developed system has friendly graphical user interface, high-level automation and comprehensive function such as experimental process control. The system was proved to be reliable and accurate in practical application. (author)