Characterization of cyclic deformation behaviour of tempered and quenched 42CrMoS4 at single step and variable amplitude loading

Cyclic single steps tests were performed on tempered and quenched specimens of the steel 42CrMoS4. Strain, temperature and electrical resistance measurements yielded an empirical prediction of fatigue life according to Coffin, Manson and Morrow. All measured values are based on physical processes and therefore show a strong interaction. A new testing procedure was developed permitting hysteresis measurements to be used for the characterization and description of fatigue behaviour under variable amplitude loading. The basic idea is to combine fatigue tests with any kind of load spectrum with single step tests. This offers the possibility to apply lifetime prediction methods normally used for single step tests for those with random or service loading. (orig.)