Convective heat transfer enhancement by diamond shaped micro-protruded patterns for heat sinks: Thermal fluid dynamic investigation and novel optimization methodology

Highlights: • A novel methodology for optimal design of patterned heat sink surfaces is proposed. • Heat transfer enhancement by patterned surfaces is measured experimentally. • Role of fluid dynamics and geometrical scales on heat transfer is clarified. - Abstract: In the present work, micro-protruded patterns on flush mounted heat sinks for convective heat transfer enhancement are investigated and a novel methodology for thermal optimization is proposed. Patterned heat sinks are experimentally characterized in fully turbulent regime, and the role played by geometrical parameters and fluid dynamic scales is discussed. A methodology specifically suited for micro-protruded pattern optimization is designed, leading to 73% enhancement in thermal performance respect to commercially available heat sinks, at fixed costs. This work is expected to introduce a new methodological approach for a more systematic and efficient development of solutions for electronics cooling.