Improvement of interface property for membrane electrode assembly in fuel cell

Membrane electrode assembly (MEA) in polymer electrolyte fuel cells (PEFC) is consisted of proton exchange membrane (PEM), binder and Pt/C electrodes. In our previous work, partial-fluorinated sulfonic acid membranes were synthesized for PEMs using pre-EB grafting method. In the fuel cell (FC) operation, the dispersion of per-fluorinated sulfonic acid such as Nafion (DuPont de Nemours LTD.) was used for binder material. So, it is found that the trouble on conditions at three phase interface would occur at high temperature FC operation due to the differences of thermal properties. Thus, the control of interface property is important. In this study, in order to improve the interface properties, proton exchange membrane was synthesized from poly (tetrafluoroethylene-co-perfluoroalkylvinylether) (PFA), and then the obtained sulfonated PFA (s-PFA) was applied for binder material. PFA membranes were grafted in liquid styrene after EB irradiation under nitrogen atmosphere, and then sulfonated by chlorosulfonic acid solutions. The s-PFA membranes were milled to the powder in the mortar, and the average diameter was about 13 μm. S-PFA / Nafion blend dispersion was prepared by s-PFA mixed with Nafion dispersion with various ratios. MEAs were fabricated by using obtained binders, s-PFA membranes and Pt / C electrodes, followed by hot pressing at 110 degree C and at 8 MPa during 3 min. The properties of MEAs were measured by electrochemical analyses. In consequence, ion conductivities in MEA using obtained binders were about 1.3 times higher than those using Nafion dispersion. And, both power densities at 500 mA/cm2 and maximum power densities were 1.1 times higher than those of Nafion dispersion. These are due to the improvement of the proton transfer at interface. (authors)