Operational aspects of the Calder Hall and Chapelcross pressure vessel ultrasonic inspections

As a consequence of the NII's assessment of the Calder Hall and Chapelcross Long Term Safety Review, BNFplc were required to demonstrate the integrity of the Reactor Pressure Vessels through a programme of volumetric seam weld inspection. Existing equipment proved to be inadequate and necessitated the design and manufacture of a remote power manipulator and ultrasonic scanning package. Calder Hall Operations Department and Sellafield Technical Department, working closely with contract staff, completed the first stage of this technically demanding task within 14 months of the project's initiation, resulting in the first deployment of ''REDIMAN'' in March 1991. The design of the new equipment, and the technical and operational difficulties which were overcome by the Inspection Team are outlined. (author)