CFD characterization of flow regimes inside open cell foam substrates

Highlights: • We investigated the pressure drop in open-cell foams. • The study is based on a combination of micro-CT, image-based modeling and CFD tools. • Detailed CFD simulations were applied for the investigation of turbulent flow regimes. • The effects of geometrical parameters are studied by means of RANS CFD simulations. • Results are analyzed in terms of non-dimensional parameters. - Abstract: In this work a combination of micro-CT, image-based modeling and CFD has been applied to investigate the pressure drop in open-cell foams. The analysis covers a range of flow regimes and is aimed at determining the effects of important morphological parameters on the pressure drop. The adoption of micro-CT technology along with detailed CFD modeling allows the investigation of phenomena occurring in real foam micro-structures. Moreover, by means of image processing tools, the geometry can be artificially modified in order to investigate the effects of mathematical transformation of the geometrical parameters of a real foam, one parameter at a time, e.g. varying pore size without affecting the porosity. Non-dimensional coefficients have been defined for the analysis of the results, with the purpose of describing the pressure drop as a function of the Reynolds number. The proposed formulation allows us to relate the permeability properties of an open-cell foam to its morphology alone, without any dependence on the properties of the fluid adopted or on the effective characteristic dimension of the foam micro-structure (pore or cell size). Comparison with experimental results available in the literature is also provided for one of the cases studied