Thermal and mechanical properties of palm oil-based polyurethane acrylate/ clay nano composites prepared by in-situ intercalative method and electron beam radiation

Full-text: Palm oil based-polyurethane acrylate (POBUA)/ clay nano composites were prepared via in-situ intercalative polymerization using epoxidized palm oil acrylate (EPOLA) and 4,4' methylene diphenyl diisocyante (MDI). Organically modified Montmorillonite (ODA-MMT) was incorporated in EPOLA (1, 3 and 5 % wt), and then subjected to polycondensation reaction with MDI. Nano composites solid films were obtained successfully by electron beam radiation induced free radical polymerization (curing). FTIR results reveal that the prepolymer was obtained successfully, with nano clay dispersed in the matrix. The intercalation of the clay in the polymer matrix was investigated by XRD and the interlayer spacing of clay was found to be increased up to 37 Angstrom, while the structure morphology of the nano composites was investigated by TEM and SEM. The nano composites were found to be a mixture of exfoliated and intercalated morphologies. The thermal stability of the nano composites was significantly increased by incorporation of nano clay into the polymer matrix. DSC results reveal that the Tg was shifted to higher values, gradually with increasing the amount of filler in the nano composites. Tensile strength and Young's modulus of the nano composites showed remarkable improvement compared to the neat POBUA. (author)