Manual phased arrays for weld inspections using North American codes

Phased arrays are primarily a method of generating and receiving ultrasound, not a new technology. In addition, the physics of ultrasound generated by phased arrays is identical to that from conventional monocrystals. Not surprisingly, all the major North American (and some European) codes accept phased arrays, either explicitly or implicitly. However, the technique and procedures needs to be proven, typically by a Performance Demonstration. The ASME (AmeicanSociety for Mechanical Engineers) Section V and API RP2X explicitly accept phased arrays. Three ASME code cases have been written specifically fo manual phased array: Code Cases 2541. 2557 and 2558. Over and above the general requirements of Article 4, these Code Cases require full waveform calibration. This is echoed in ASTM E-2491, a Standard Guide for setting up phased arrays. In addition. details such as focusing and reporting are addressed. The American Petroleum Institute QUTE procedure did not need any modifications to be compatible with manual phased arrays. The American Welding Society (AWS) Structural Welding Code D1.1 implicitly accepts phased arrays. New technologies such as phased arrays can be proven using Annex K. Nonetheless, a manual phased array unit using the standard AWS probe and displaying 45, 60 and 70degrees waveforms would be acceptable for D1.1 as is. Overall, most major North American codes accept phased arrays, however, the technique and procedures must be proven, often using a Performance Demonstration. (author)