Nitrogen and Fluorine co-doped carbon catalyst with high oxygen reduction performance, prepared by pyrolyzing a mixture of melamine and PTFE

Graphical abstract: A novel N and F co-doped metal-free doped carbon catalyst with three dimensional vesicles structures and ultra thin walls are prepared by pyrolyzing the mixture of melamine and PTFE. The catalyst has high N and F contents (13 and 6 at.%), and exhibits high ORR activity, high stability, and high limitation current density in both alkaline and acid medium. - Highlights: • N and F co-doped carbon catalyst was derived from the mixture of PTFE and melamine. • The N and F contents of the catalyst are up to 13 and 6 at.%, respectively. • The catalyst has three dimensional vesicles structure with ultra thin walls. • ORR activity of the catalyst is superior to that of Pt/C catalyst in alkaline medium. - Abstract: A novel nitrogen and fluorine co-doped carbon catalyst (C-Mela-PTFE) is prepared by pyrolyzing a mixture of melamine and polytetrafluoroethylene (PTFE), the catalyst has a three-dimensional vesicular structure with ultrathin wall, and exhibits excellent ORR performance in both alkaline and acidic mediums. In an alkaline medium, the catalyst exhibits superior ORR activity to that of commercial Pt/C catalyst. Notably, the ORR activity of the catalyst is just slightly lower than that of Pt/C catalyst in acidic medium. It is interesting that the ORR limiting current density of our C-Mela-PTFE catalyst is much higher than that of Pt/C catalyst. The effects of the melamine/PTFE ratio and the pyrolysis temperature on the catalyst's ORR performance are investigated. The optimal melamine/PTFE ratio by weight is 1:1.5, and the optimal pyrolysis temperature is 950 °C. The catalyst samples are characterized by XRD, SEM/TEM, Raman analysis, and XPS, the results reveal the ultra-thin-walled vesicular structure, high surface area and porosity, and high doping amounts of N and F of the catalyst. For the optimal sample, the N and F contents are up to 13 and 6 at.%, respectively, the proportion of pyridinic N is up to 45 at.% according to the deconvolution results from its XPS spectrum. The ORR on our catalyst seems follow a four-electron transfer pathway, according to RDE-RRDE analysis results, the four-electron selectivity is up to 97%. We suggest that the high ORR performance of our catalyst is attributable to its high N content and high proportion of pyridinic N, co-doping of fluorine, as well as the high surface area and high porosity caused by its ultra-thin-walled vesicular structure.