The applications of microwave energy to improve grindability and extraction of gold ores

In this study, the applications of microwave energy in gold ore processing were investigated. An investigation of microwave heating characteristics indicated that the heating rate of an ore was not only related to the applied microwave field, but also to the mineralogy of the ore. Heating rate and the difference between the bulk temperature of an ore and the local temperature of high dielectric loss minerals increased with applied microwave power level, the content of high dielectric loss minerals, the particle size of the ore and the disseminated high dielectric loss minerals. The relationship between heating rate and surrounding environment is also discussed in this study. Investigations indicated that the microwave exposure could reduce the grindability of ores. For the Lihir gold ore, a decrease of 11% in the comparative grindability was obtained when it was exposed to 1500W microwave energy for 8 minutes. The decrease in grinding resistance resulted predominantly from the fractures induced by thermal stresses and differential thermal expansion of mineral phases during microwave heating. Experimental results showed that marcasite and pyrite could be decomposed into elemental sulphur and pyrrhotite-like Fe-S phases in an inert atmosphere, or oxidised into a porous hematite (Fe2O3) in an air atmosphere when they were exposed to microwaves. Microwave power had a significant impact on the decomposition of pyrite and marcasite. Marcasite was more readily decomposed than pyrite at the same exposure conditions. Scanning electron microscope (SEM), optical microscope, and X-ray diffraction results indicated that the alterations during microwave treatment were complex. Some intermediate products (e.g. Fe(1-x)S) were formed before the sulphides were completely oxidised into hematite (Fe2O3). Oxidation developed from the surfaces into the cores of the microwaved particles. Metallic particles were also formed during microwave exposure. Lihir gold ore, in which gold was finely disseminated in pyrite and marcasite, was an extremely refractory gold ore. Without pretreatment, only 37∼39% of the gold could be extracted with sodium cyanide. However, this was improved after the head ores or floatation concentrates were pretreated by microwave radiation. 74.5∼81.2% of the gold was extracted from the microwave treated head ore. The hydrometallurgical pretreatment of pyrite and marcasite in a microwave field and a conventional heating environment was also investigated. In a nitric acid solution, pyrite and marcasite can be rapidly leached. Reaction temperature and the concentration of HNO3 had a significant influence on decomposition rate. Marcasite had a substantially higher decomposition rate than pyrite. Microwave heating could promote the dissociation of marcasite and pyrite, compared with conventional heating. This was caused by special volumetric heating during microwave exposure that may induce local overheating or improve the interactions between the high dielectric loss minerals and the leaching solution. Kinetic investigations show that the decomposition of both the minerals in a nitric acid medium is controlled by chemical reactions on the surfaces of particles. The decomposition is a second order reaction with respect to nitric acid concentration. Less than 5 ∼ 7% of the decomposed sulphur was transformed into elemental sulphur during the leaching of both the minerals. (author)