Remote fluorescent penetrant system sheds new light on cracking

A remotely operated fluorescent penetrant inspection system developed in Sweden has successfully identified very small cracks -less than 2mm in length and less than 0.2mm in depth. The method, which is being patented, is applicable to all sizes of tubing, as well as other types of flat or curved surfaces. The system consists of a specially designed probe attached to a flexible hose. The probe is positioned by a remotely operated pusher-puller, which can be attached to any kind of robot. The pusher-puller is equipped with electrical motors and encoders for exact positioning at any given location. The hose is attached to a pump and valve unit remote from the item under test, located in the same area as the control equipment for the pusher-puller and the robot. Once the probe has been positioned in the area of interest, it is able to apply fluorescent penetrant test fluid remotely to the surface under test, using a system of inflatable seals. A fluorescent print is made on the probe head, which is then removed from the tube and another probe head fitted for testing of the next tube. Testing takes about 10 minutes per tube. To take measurements, a photograph of the probe head can be taken under ultraviolet light. Manual transfer of the fluorescent print under ultraviolet light to a transparent plastic sheet, temporarily wrapped around the probe head, is also done. The plastic sheet is then unfolded and copied in a normal photocopying machine, and a permanent record thus created. (author)