Design development and construction of the RFX field shaping winding

The paper describes the development work on the design and the manufacture of the RFX Field Shaping Winding, from the preliminary analysis and the tests on prototypes to the final design. The winding consists of 16 coils, with 24 copper turns each and of diameters up to 5.5 m. The maximum current is 6.25 kA and the maximum voltage to earth is 35 kV. Each coil is supported in 24 radial locations and the electrodynamic load on a single coil is approximately 40 kN/m in normal operation. Fiberglass impregnated with epoxy resin, reinforced in places with polymide tape, has been used for the insulation. The high levels of the electrical and mechanical strength specified present conflicting constraints, which have required some care in the structural design and the definition of insulation system and impregnation technology. Although the use of copper coils with this kid of insulation may seem obvious and well established, indeed the stringent operational requirements have posed a number of problems which have demanded extensive work on the design and prototype development