Development of methodology for evaluating and monitoring steam generator feedwater nozzle cracking in PWRs

The objective of this paper is to describe a methodology for evaluating and monitoring steam generator feedwater nozzle cracking in PWR plants. This methodology is based in part on plant test data obtained from a recent Diablo Canyon Power Plant (DCPP) Unit 1 heatup. Temperature sensors installed near the nozzle-to-pipe weld were monitored during the heatup, along with operational parameters such as auxiliary feedwater (AFW) flow rate and steam generator temperature. A thermal stratification load definition was developed from this data. Steady state characteristics of this data were used in a finite element analysis to develop relationship between AFW flow and stratification interface level. Fluctuating characteristics of this data were used to determine transient parameters through the application of a Green's Function approach. The thermal stratification load definition from the test data was used in a three-dimensional thermal stress analysis to determine stress cycling and consequent fatigue damage or crack growth during AFW flow fluctuations. The implementation of the developed methodology in the DCPP and Sequoyah Nuclear Plant (SNP) fatigue monitoring systems is described