A Study on U-bending Technology using Rotary Draw Bending

In the steam generator, heat transfer phenomenon for producing the steam between the primary system of the nuclear reactor and the secondary one occurs around the heat transfer tube. That is, the primary coolant with high temperature(320 .deg.. C) and high pressure(157Kgf/cm2) derived from the reactor flows in the heat transfer tube, and the secondary one runs out that tube. Therefore, it is able to mention that the heat transfer tube itself is a boundary of the heat transfer phenomenon. The heat transfer tube bundle of each steam generator used for the PWR and the PHWR(Pressurized Heavy Water Reactor) is generally composed of about 8,000-13,000 U-tubes. And these tubes are the core component as the structural and heat transfer material in the steam generator, which is in charge of cooling about 70% of the cooling surface of the primary system. For achieving the U-bending process with the thin walled tube, generally, a mandrel could be inserted in the tube according to the bending radius. But when the bending radius is small, the tube U-bending process could be also performed without the mandrel. In this study, numerical and experimental investigations on the U-bending process for producing the heat transfer tubes by using the straight and long tubes were carried out with the consideration of the elastic recovery after the U-bending. In the numerical approach, finite element analysis scheme was adopted with a commercial code, ABAQUS Implicit/Explicit. As the precedent study, the related experiment was also performed to verify the predicted results on the ovality and the minimum wall thickness of the U-bending heat transfer tube. Furthermore, its bending process was also conducted to analyze the deformation behavior for the Alloy 690 tube. In this study, the U-bending process was considered to simulate and manufactured the heat transfer tube used for the steam generator. To investigate the deformation behavior of the U-bending process, and a series of the experimental approach was also performed to verify the result of the numerical simulation