Assessment of low-rank (LRC) drying technologies

This paper reports that low-rank coals (LRCs), brown, lignitic, and subbituminous coals, represent nearly half of the estimated coal resources in the world. In many of the developing nations, LRCs are the only source of low-cost energy. LRCs are geologically younger than higher-rank bituminous coals and are typically present in thick seams with less cover (overburden) than bituminous coals, making them recoverable by low-cost strip mining. Current pit-head coal prices for LRCs range from a low of around $0.25 per MM Btus for subbituminous coals from the USA's Powder River Basin, to highs of around $1,00 for those that are more costly to mine. On the other hand, the pit-head price of bituminous coals in the USA range from a low of around $1 to over $2 per MM Btu. Unfortunately, this differential in favor of LRC is more than offset in distant markers where, until now, it has been considered a nuisance. Often less than half of its weight is combustible, the rest being water and ash. Thus the cost of hauling it any distance at all in its untreated dry bulk form is prohibitive. However, from a utilization aspect, LRCs have a lower fuel ration (fixed carbon to volatile matter) and are typically an order of magnitude more reactive than bituminous coals. Many LRCs, including the enormous reserves in Alaska, Australia, and Indonesia, also have extremely low sulfur contents of only a few tenths of a percent. Low mining costs, high reactivity, and extremely low sulfur content would make these coals premium fuel were it not for their high moisture levels, which range from around 25% w/w to over 60% w/w. High moisture creates a mistaken perception, among major coal importers, of inferior quality, and the many positive features of LRCs are overlooked