Cassini RTG's -- Small scale module tests

The Cassini spacecraft, scheduled for a 1997 launch to Saturn, will be powered by three GPHS RTGs (General Purpose Heat Source Radioisotope thermoelectric Generators). The RTGs are the same type as those powering the Galileo and Ulysses spacecraft. Three new converters (F-6, F-7, and F-8) are to be built and one converter (F-2) remaining from the GPHS program will be used. F-6 and F-7 are to be fueled and F-8 serves as a spare converter. In addition, the back-up RTG (F-5) from the Ulysses launch, which is still fueled, will serve as the Cassini back-up RTG. The new RTGs will have a lower fuel loading than in the past and will provide a minimum of 276 watts each at B.O.M. (beginning of mission). The mission length is 10.75 years, at which time these RTGs will provide a minimum of 216 watts and a possible extension to 16 years when the power will be 199 watts. This paper discusses tests performed to date to confirm the successful re-establishment of the unicouple production at Martin Marietta. This production line, shut down 10 years ago, has been restarted and over 1,500 unicouples have been produced to date. Confirmation will be primarily obtained by the performance of three small scale converters in comparison with previously tested modules from the Multi Hundred Watt (MHW) (Voyager) and GPHS (Galileo, Ulysses) programs. Test results to date have shown excellent agreement with the data base