A triple-chamber microbial fuel cell enabled to synchronously recover iron and sulfur elements from sulfide tailings

Highlights: • The FeS bioleaching was enhanced by in-situ removal of Fe3+/Fe2+, SO42- and H + ions. • The explored triple-chamber MFC recovered 80.0 % iron and 22.1 % sulfur elements. • The purities of Fe(OH)3 and S0 precipitates were up to 93.1 % and 90.2 %. • Acidithiobacillia played key role in valuable element recovery from sulfide tailings. Bioleaching by coupling iron oxidization with microbial growth is a process frequently used to extract target metals from sulfide tailing piles. However, the slower leaching, longer operational times, and lower efficiency compared to those of other extracting processes are the most important reasons that make this approach unattractive for the recovery of target elements. A triple-chamber microbial fuel cell (MFC) was explored to elevate the dissolution of sulfide tailings via in-situ removal of bioleached Fe³⁺/Fe²⁺ and SO₄²⁻, during which iron and SO₄²⁻ ions were synchronously recovered as Fe(OH)₃ and S° in the first and second cathode chambers, respectively. 107.9 % of iron and 99.8 % of sulfur contained in the sulfide tailings was bioleached over 50 h, with 80.0 % iron and 22.1 % sulfur elements synchronously recovered. The purities of the Fe(OH)₃ and S° precipitates with high metallurgical values were up to 93.1 % and 90.2 %, respectively. The excellent leaching performance of the explored triple-chamber MFC was attributed to the synergistic effect of Acidithiobacillia catalysis and electrochemical oxidation. The explored approach, by virtue of having the higher bioleaching efficiency, less aggressive conditions and shorter operating times than the conventional bioleaching, is of potential commercial value.