Magnetic properties and scale-up of nanostructured cobalt carbide permanent magnetic powders

CoxC magnetic nanoparticles were successfully synthesized via a modified polyol process without using a rare-earth catalyst during the synthesis process. The present results show admixtures of Co2C and Co3C phases possessing magnetization values exceeding 45 emu/g and coercivity values exceeding 2.3 kOe at room temperature. Moreover, these experiments have illuminated the important role of surfactants, reaction temperature, and reaction duration on the crystallographic structure and magnetic properties of CoxC, while tetraethylene glycol was employed as a reducing agent. The role of the ratios of Co2C and Co3C phases in the admixture magnetic properties is discussed. The crystallographic structure and particle size of the CoxC nanoparticles were characterized by X-ray diffractometry and scanning electron microscopy. Vibrating sample magnetometry was used to determine magnetic properties. Scale-up of synthesis to more than 5 g per batch was demonstrated with no significant degradation of magnetic properties